Woodworker Jackman Works created a lamp in an image of his own leg
It all started by taking photos of his leg
He got a photo from all sides and then brought them into GIMP to edit it down to just the silhouette of his leg. Then it was used to make a template and print it out full scale
Then the materials had to be gathered
Maple butcher block for the leg, lamp parts, rebar for the shade, and a log for the fire.
The maple butcher block is cut down roughly to size to make a sort of topographical layering
Less material needed towards the bottom of the leg and a few more layers needed for the extra thickness at the top.
The leg is traced out onto one of the tall pieces and then cut down to size on the bandsaw
I can then use the first piece as a template to trace out the rest of the pieces.
He cut out the inside of the center pieces where he carved down from the outside
This starts the process of taking off some weight of the leg. Then he spread glue on each layer and made a leg sandwich. The leg is clamped to keep it together.
After letting the glue dry overnight he took the leg blank out of the clamps. With the bandsaw he was able to make this piece the right shape in 2 dimensions and now it needed to be established in the 3rd dimension
He marked the lines on both sides, he needed to connect each side in order to establish the shape of the left and ride side of the leg. Then it was time for some power carving
He rounded things over to give this thing a real leg shape
He drew the rough shape to use as a guide.
And soon it looked like a real leg
He founnd the joint that holds the piece of paper and popped that apart with a chisel and hammer in the top of the leg
This allowed him to gain access to the inside of the leg for hollowing.
Each side of the joint is sanded down
Then he power carved out the inside of each piece to reduce weight and to establish a route from top to bottom where the wire will run up to the light. Once he was satisfied with the inside, he glued and clamped the 2 halves back together.
With the glue dry, the final shaping was done by just sanding through the grits
The passageway from the top to bottom of the foot is completed by drilling a hole in the center of the new top leg plate and in the bottom of the foot
For the bottom plate, he cut down another piece of the maple butcher block scraps to a circle slightly larger than the boot and center the boot in place
He pushed the conduit through the leg to mark the plate so he can drill a hole through to run the wire
The leg was coated with Waterlox Original to get some finish on the wood
After 3 coats with a high grit sanding between coats and then some really high 600 grit to knock off any little fuzzies after the final coat
assembly began
The threaded rod is cut down to the right height with a hacksaw and then the top of the lamp is threaded on
Then he attached the wires to the screws and installed the top of the lamp in place
The top for the lamp is wielded
Once the corners were ground down smooth, it was time to get the actually sides of the shade in place
He traced out each side of the lamp on his sheet of pleather to get the right shape.
Then the material was cut and the holes around the perimeter of each piece were punched
To lace these in place around the metal frame he uses some paracord that matched the color of the boot laces best
He looped it over and over along the top and bottom of each side panel and then did the same thing running up each of the 4 corners pulling everything nice and tight.
And once the top was on, the lamp was finished
Building “A Christmas Story” Leg Lamp
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